With the help of some blunt cutting tools I fought my way through two chickens yesterday afternoon. Mary Ellen's lessons from earlier in the week didn't take too well, but at least I remembered the big ideas. Details? Umm...let's just say those birds are for personal consumption.
I sharpened some knives and assembled a top-notch plucking and cleaning team (Mom and Dad) last night for strategic planning and we worked together all morning today and a little after lunch to blaze through 10 birds. We're not professsional grade yet, but we're getting there. One major unplanned hold-up has been our lack of automatic plucker. I'm in the process of building a Whizbang model but realized yesterday morning that there was a dramatic discrepency between the number of rubber plucking feathers called for in the plans and the number I had present. I called the supplier to order more, but they can't ship until Monday and won't arrive until Thursday. Oops. That information coupled with nothing but dull knives and no sharpener in sight yesterday while I processsed those two birds made for a very frustrating afternoon.
Today was a new day though. It began with that great old teacher Experience sharing two important lesson with me right out of the gate: (1) wear gloves when catching sharp-clawed chickens, and (2) when catching chickens blessed with efficient digestive tracts move their pen to fresh ground
before traipsing about inside. Our knowledge only deepened as the morning progressed. We quickly determined that 180 degrees fahrenheit seems to be a passable scalder temperature. 140 is way too low. Plucking by hand takes a while. You can cut downstream from the craw and pull it out the front end or you can just dislodge it and pull it out from the back with the rest of the internals. I haven't decided which way I like better yet. It's easy to puncture the gizzard when trying to clean it.
There are 24 cornish cross broilers left that I'd like to process tomorrow and Monday. Then the 45 K22s should be more than big enough to go too. However, Dad'll be gone all day Sunday and Monday and Mom's going to be gone Monday and Tuesday but will be pretty busy all day tomorrow. Ragan's in Boston and won't be back until later in the week. This is shaping up to be one of those memorable moments that will go down in Sandtown lore. "Remember that first batch of bird back in '07? They's gettin' real dang big but the plucker wernt finished yet." ... and so on.
Mom baked the two birds I cleaned yesterday, one cornish cross and one k22. They're real good.
Good and bads; highs and lows; frustrations and celebrations; tired. Altogether though, things are good.
Maybe I'll order some egg layers?